Skip to main content

PREVENTING CREEP IN SUBMERSIBLE PUMP BEARINGS

Submersible pumps are commonly used in various industries such as construction, mining, wastewater treatment, agriculture, and general manufacturing. Typically, these pumps consist of a vertical electric drive motor that is directly connected to the impeller, and they are designed to operate for long periods with minimal maintenance.

BEARING ARRANGEMENT

The bottom bearing, also known as the locating bearing, usually consists of a double-row angular contact ball bearing or a pair of angular contact bearings, which are responsible for supporting the axial and radial loads generated by the pumped fluid. Since the bearing is subjected to heavy loads, it is important to select the appropriate bearing to achieve the desired service life. On the other hand, the top free bearing is generally a deep groove ball bearing that takes a light radial load. Typically, C3 clearance is used to compensate for the reduction in clearance caused by the heat generated by the electric motor.

CREEP PHENOMENON IN TOP BEARINGS

The lightly loaded top bearing is expected to have a long service life. However, sometimes, its life is significantly reduced due to creep. The combination of a light radial load and a loose fit in the housing can result in relative slippage between the outer ring and the housing. Creep is a phenomenon where surfaces that fit together move relative to each other, resulting in a polished bearing ring surface, which may be accompanied by scoring or wear.

COUNTERMEASURE

One popular countermeasure used by pump manufacturers is to machine an annular groove in the housing bore and insert an O-ring to prevent creep between the bearing's outer diameter and the housing.

NSK SOLUTION

NSK offers Creep-Free bearings that provide better creep prevention with their integrated double O-rings. These bearings offer submersible pump manufacturers the following advantages:

  • Excellent creep prevention.
  • Easy assembly as the Creep-Free bearings can be fitted with a loose housing bore tolerance
  • Reusable housing as very little abrasion occurs on the housing bore.
  • Cost savings as pump manufacturers do not need to machine a groove in the housing bore and insert their own O-ring.
Download NSK Pump and compressor bearings Brochure:


Hello there! If you're enjoying using our website and finding our articles helpful, we would really appreciate your support. With your help, we can continue to develop resources and provide you with even more valuable content. Thank you for your support.

Comments

Popular posts from this blog

Maintenance 4.0 Implementation Handbook (pdf)

WHAT IS MAINTENANCE 4.0? Industry 4.0 is a name given to the current trend of automation and data exchange in industrial technologies. It includes the Industrial Internet of things (IIoT), wireless sensors, cloud computing, artificial intelligence (AI) and machine learning. Industry 4.0 is commonly referred to as the fourth industrial revolution. Maintenance 4.0 is a machine-assisted digital version of all the things we have been doing for the past forty years as humans to ensure our assets deliver value for our organization. Maintenance 4.0 includes a holistic view of sources of data, ways to connect, ways to collect, ways to analyze and recommended actions to take in order to ensure asset function (reliability) and value (asset management) are digitally assisted. For example, traditional Maintenance 1.0 includes sending highly-trained specialists to collect machinery vibration analysis readings on pumps, motors and gearboxes. Maintenance 4.0 includes a wireless vibration sensor conne...

Technical questions with answers on gas turbines

By NTS. What is a gas turbine? A gas turbine is an engine that converts the energy from a flow of gas into mechanical energy. How does a gas turbine work? Gas turbines work on the Brayton cycle, which involves compressing air, mixing it with fuel, and igniting the mixture to create a high-temperature, high-pressure gas. This gas expands through a turbine, which generates mechanical energy that can be used to power a variety of machines and equipment. What are the different types of gas turbines? There are three main types of gas turbines: aeroderivative , industrial, and heavy-duty. Aeroderivative gas turbines are used in aviation and small-scale power generation. Industrial gas turbines are used in power generation and other industrial applications. Heavy-duty gas turbines are typically used in large power plants. What are the main components of a gas turbine? The main components of a gas turbine include the compressor, combustion chamb...

Top 8 Reasons for Mechanical Seal Failure and How to Prevent Them

Mechanical seals are critical components of pumps, responsible for maintaining a fluid-tight seal between the rotating shaft and the stationary pump housing. However, these seals can fail due to various factors, leading to leakage, reduced pump efficiency, and costly downtime. In this article, we will discuss the top reasons for mechanical seal failure in pumps and how to prevent them. 1-Improper Seal Selection Choosing the wrong mechanical seal can cause it to fail. Consider the following factors that can contribute to seal failure: • Chemical compatibility: All seal components, such as the seal faces and O-rings, must be compatible not only with the process fluid being pumped, but also with non-process fluids used for cleaning, steam, acid, and caustic flushes, etc. • Physical degradation: Using soft seal faces on abrasive liquids will not last. Shear-sensitive liquids, like chocolate, can break down and leave behind solids (such as cocoa powder) and force out liquids (like oil). • S...

Why Pump Shafts Often Break at the Keyway Area

By NTS Pump shaft failure can lead to significant downtime and repair costs in industrial plants. One of the most common locations for pump shaft failure is at the keyway area. In this article, we will explore the reasons why pump shafts often break at the keyway and what can be done to prevent such failures. The keyway is a high-stress point (weakest point)  on the shaft, where a key is inserted to transmit torque between the shaft and the pump impeller or coupling. During operation, the keyway experiences cyclic loading that creates a bending moment in the shaft, which is concentrated in the keyway area. Over time, this cyclic loading can cause fatigue failure in the shaft material, leading to a fracture at the keyway. In addition to cyclic loading, other factors can contribute to shaft failure at the keyway. Improper keyway design or installation can lead to stress concentrations or inadequate clearance between the key and keyway . Misalignment or overloading can also cause ex...

Pump Shaft Breakage: Case Studies and Solutions

By NTS Pump shaft breakage is a common issue that can cause costly downtime and repairs in various industries. In this article, we will explore several case studies of pump shaft breakage and the solutions implemented to prevent future failures. Case Study 1: Chemical Processing Plant A chemical processing plant experienced repeated pump shaft breakages in their cooling water pumps. Investigation revealed that the pumps were not properly aligned with the motor and had excessive vibration due to the misalignment. This caused the pump shaft to fatigue and break over time. The problem was resolved by realigning the pumps and installing vibration monitoring equipment to detect any future misalignment or excessive vibration. Case Study 2: Wastewater Treatment Plant A wastewater treatment plant had issues with pump shaft breakage in their sludge pumps. The pumps were designed with a straight shaft and lacked a flexible coupling, causing excessive stress and vibration on the pump sha...