Submersible pumps are commonly used in various industries such as construction, mining, wastewater treatment, agriculture, and general manufacturing. Typically, these pumps consist of a vertical electric drive motor that is directly connected to the impeller, and they are designed to operate for long periods with minimal maintenance.
BEARING ARRANGEMENT
The bottom bearing, also known as the locating bearing,
usually consists of a double-row angular contact ball bearing or a pair of
angular contact bearings, which are responsible for supporting the axial and
radial loads generated by the pumped fluid. Since the bearing is subjected to
heavy loads, it is important to select the appropriate bearing to achieve the
desired service life. On the other hand, the top free bearing is generally a
deep groove ball bearing that takes a light radial load. Typically, C3
clearance is used to compensate for the reduction in clearance caused by the
heat generated by the electric motor.
The lightly loaded top bearing is expected to have a long
service life. However, sometimes, its life is significantly reduced due to
creep. The combination of a light radial load and a loose fit in the housing
can result in relative slippage between the outer ring and the housing. Creep
is a phenomenon where surfaces that fit together move relative to each other,
resulting in a polished bearing ring surface, which may be accompanied by
scoring or wear.
COUNTERMEASURE
One popular countermeasure used by pump manufacturers is to
machine an annular groove in the housing bore and insert an O-ring to prevent
creep between the bearing's outer diameter and the housing.
NSK SOLUTION
NSK offers Creep-Free bearings that provide better creep
prevention with their integrated double O-rings. These bearings offer
submersible pump manufacturers the following advantages:
- Excellent
creep prevention.
- Easy
assembly as the Creep-Free bearings can be fitted with a loose housing
bore tolerance
- Reusable
housing as very little abrasion occurs on the housing bore.
- Cost
savings as pump manufacturers do not need to machine a groove in the
housing bore and insert their own O-ring.
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